Last Modified: 11-29-2007 1.6 A
Service Category: Drivetrain Section: Axle/Differential
Model Year: 2008 Model: Sequoia Doc ID: RM000002HW9009X
Title: AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER OIL SEAL (for 4WD): REPLACEMENT (2008 Sequoia)

REPLACEMENT

1. DRAIN DIFFERENTIAL OIL AXLE AND DIFFERENTIAL: DIFFERENTIAL OIL: REPLACEMENT (2008 Sequoia)+

2. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

(a) Remove the differential carrier AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REMOVAL (2008 Sequoia) .

3. REMOVE FRONT DIFFERENTIAL TUBE ASSEMBLY AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): DISASSEMBLY (2008 Sequoia)+

4. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): DISASSEMBLY (2008 Sequoia)+

5. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): DISASSEMBLY (2008 Sequoia)+

6. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL


(a) Using SST, remove the oil seal.

SST: 09308-10010

7. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

8. REMOVE FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): DISASSEMBLY (2008 Sequoia)+

9. REMOVE FRONT DIFFERENTIAL CASE AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): DISASSEMBLY (2008 Sequoia)+

10. REMOVE DIFFERENTIAL DRIVE PINION AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): DISASSEMBLY (2008 Sequoia)+

11. REMOVE FRONT DRIVE PINION FRONT RADIAL BALL BEARING AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): DISASSEMBLY (2008 Sequoia)+

12. REMOVE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

13. INSTALL FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

(a) Install a new bearing spacer.

14. TEMPORARILY INSTALL DIFFERENTIAL DRIVE PINION

15. INSTALL FRONT DIFFERENTIAL CASE

16. INSTALL FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

17. INSTALL FRONT DRIVE PINION FRONT RADIAL BALL BEARING AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

18. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

19. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL


(a) Using SST and a hammer, tap in a new oil seal.

SST: 09502-12010

SST: 09316-60011

09316-00041

Standard oil seal depth:

5.6 to 6.6 mm (0.221 to 0.260 in.)

(b) Coat the lip of the oil seal with MP grease.

20. INSTALL FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

21. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

22. INSPECT TOTAL PRELOAD AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

23. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

24. INSTALL DIFFERENTIAL SIDE GEAR INTER SHAFT SUB-ASSEMBLY AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

25. INSTALL FRONT DIFFERENTIAL TUBE ASSEMBLY AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): REASSEMBLY (2008 Sequoia)+

26. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

(a) Install the front differential carrier AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD): INSTALLATION (2008 Sequoia) .

27. ADD DIFFERENTIAL OIL AXLE AND DIFFERENTIAL: DIFFERENTIAL OIL: REPLACEMENT (2008 Sequoia)+

28. INSPECT FOR OIL LEAK